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POLYMER COMPOSITE RICE ROLLER

 

ROYAL


POLYMER COMPOSITE RICE ROLLER

 

 

Royal Introduces an INNOVATIVE product for rice milling industry - RICE ROLLER MADE OF POLYMER COMPOSITE MATERIAL.


                                                                                             RICE ROLLER

 

 

 

A NEW INNOVATIVE PRODUCT FOR


RICE MILLING INDUSTRY


As we came across the performance of standard nitrile rubber rolls for de-husking of paddy in rice mills, with our in depth knowledge of polymer composites, we soon realized that this cannot be the ultimate material for de-husking, considering the three parameters of life in tonnage, de-husking efficiency and the most important of all the broken percentage.

 

Hence few years back we started our laboratory experiments with different formulations, though we shall always remain in the process of improvisation in terms of all the three parameters, as of now we are in a position to offer to the industry, rolls made of elastomeric polymer composites which can give multiple times life while maintaining optimum de-husking efficiency through out its life. Now our focus is on reduction of broken percentage and for that we need full co-operation of the industry has a whole. We promise our full devotion of this mission of developing

ULTIMATE DE-HUSKING ROLLS.

 

 

 

Advantages of

ROYAL POLYMER COMPOSITE RICE ROLLER OVER STANDARD RUBBER ROLLER

 

Issues faced in Rubber Rolls

o Surface roughening

o Uneven surface

o Changing of broken belt and parts due to volatile

vibration

o Premature failure

 

Almost 10% - 30% of rubber roll depending upon manufacturer will encounter premature failure issue. This premature failure normally occurs within 20% to 70% of early working life span of rubber. This is due to the manufacturing process of rubber through kneading and open milling process. The high content of fillers (>50%) are forced into the rubber compound through such process; which are not compactible in most cases. They will tend to breakdown and cause the above premature failures. These failure are normally not observed to the rice mill owners and its operators; given that the occurrence is not consistent and random. Thus, if observed in a longer period of 1-month, we could actually compute a high wastage of rollers and production efficiency. This premature failure will also cause severe wear and tear to the machinery due to volatile vibration and additional heat generation from friction and greatly reduce the smooth operation and life span of machinery.

 

For trade enquiries please contact below :

ROYAL COMPOSITES PVT LTD

MR. MANOJ MODI - 9836665283

MR. SUMIT TOSHNIWAL ( DIRECTOR ) - 9674737335

E MAIL ID - info@royalseals.co.in / sumit@royalcomposites.co.in 

Polymer Composite Rice Roller

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